建工(gong)安(an)裝(zhuang)合(he)肥(fei)分公(gong)(gong)司普立思生物科技有(you)限公(gong)(gong)司聚乳酸及(ji)公(gong)(gong)用工(gong)程安(an)裝(zhuang)項目(mu)(mu)，位于(yu)安(an)徽省蕪湖市三山(shan)開發(fa)區，該項目(mu)(mu)施(shi)工(gong)內容主(zhu)要涉及(ji)塔器、泵、罐、換熱器以及(ji)撬(qiao)塊類(lei)(lei)設(she)(she)備(bei)安(an)裝(zhuang)共計(ji)400多臺；工(gong)藝管(guan)道類(lei)(lei)有(you)不銹(xiu)鋼(gang)、碳鋼(gang)管(guan)道、各類(lei)(lei)閥門安(an)裝(zhuang)，管(guan)道安(an)裝(zhuang)共計(ji)50000米左右；電(dian)(dian)(dian)氣(qi)配電(dian)(dian)(dian)箱、柜、橋架安(an)裝(zhuang)、電(dian)(dian)(dian)力電(dian)(dian)(dian)纜敷(fu)(fu)設(she)(she)；儀表類(lei)(lei)安(an)裝(zhuang)、控制(zhi)電(dian)(dian)(dian)纜敷(fu)(fu)設(she)(she)；室外管(guan)廊鋼(gang)結構安(an)裝(zhuang)（半成(cheng)品到場）約600噸(dun)、工(gong)藝廠房內管(guan)廊及(ji)鋼(gang)平臺、鋼(gang)爬(pa)梯等(deng)制(zhi)作安(an)裝(zhuang)約350噸(dun)。目(mu)(mu)前正在配合(he)業主(zhu)試車、投產保運(yun)階段。
自開工(gong)建設以來，該項(xiang)(xiang)目(mu)(mu)(mu)嚴(yan)格執行(xing)集(ji)團和公司“三(san)位一(yi)體(ti)”管控(kong)(kong)體(ti)系(xi)，認真落實各(ge)項(xiang)(xiang)管理制度，嚴(yan)控(kong)(kong)質(zhi)量(liang)安全、積極推廣新技(ji)術、促進(jin)降(jiang)本增效，取得了良好的(de)階(jie)段性成(cheng)果，為分(fen)公司各(ge)項(xiang)(xiang)目(mu)(mu)(mu)部樹立良好的(de)示(shi)范帶頭作用，提升(sheng)了公司工(gong)程(cheng)(cheng)(cheng)項(xiang)(xiang)目(mu)(mu)(mu)整體(ti)形象(xiang)。項(xiang)(xiang)目(mu)(mu)(mu)部采取多項(xiang)(xiang)舉措(cuo)在降(jiang)本增效上下(xia)功夫(fu)，對項(xiang)(xiang)目(mu)(mu)(mu)人工(gong)、機(ji)械、材料、直接和間接費進(jin)行(xing)計劃(hua)分(fen)解(jie)，按月進(jin)行(xing)預算工(gong)程(cheng)(cheng)(cheng)量(liang)、圖紙工(gong)程(cheng)(cheng)(cheng)量(liang)、實際施工(gong)使(shi)用量(liang)三(san)算對比(bi)，嚴(yan)控(kong)(kong)項(xiang)(xiang)目(mu)(mu)(mu)成(cheng)本。截至目(mu)(mu)(mu)前，項(xiang)(xiang)目(mu)(mu)(mu)實際利潤率(lv)已高(gao)于策劃(hua)利潤率(lv)，成(cheng)本管控(kong)(kong)良好。
該(gai)項目(mu)(mu)(mu)質(zhi)量(liang)管(guan)(guan)理(li)的(de)(de)(de)關鍵(jian)點(dian)(dian)在于工(gong)藝(yi)管(guan)(guan)道的(de)(de)(de)焊接，為確保(bao)工(gong)程質(zhi)量(liang)，項目(mu)(mu)(mu)部(bu)要求所(suo)(suo)有焊接人員必須(xu)持證上崗(gang)，對(dui)每(mei)道焊口進行規(gui)范(fan)打磨(mo)、坡口、調好間隙再進行施(shi)焊，并做好記錄，標上焊工(gong)編號，通過(guo)射線(xian)探傷進行質(zhi)量(liang)檢(jian)(jian)(jian)測，對(dui)不合格的(de)(de)(de)焊縫追究(jiu)到具體責任人，及時作出處罰、辭退等相應處理(li)。項目(mu)(mu)(mu)施(shi)工(gong)過(guo)程嚴格按照(zhao)有關標準(zhun)和規(gui)范(fan)進行作業和監控(kong)，尤其是被列入關鍵(jian)工(gong)序(xu)和特殊過(guo)程的(de)(de)(de)，從材(cai)料采購(gou)、進場(chang)檢(jian)(jian)(jian)驗、施(shi)工(gong)過(guo)程檢(jian)(jian)(jian)查、重(zhong)難點(dian)(dian)技(ji)術攻關、特殊工(gong)種持證上崗(gang)、所(suo)(suo)用工(gong)具及設(she)備的(de)(de)(de)能力檢(jian)(jian)(jian)定、工(gong)序(xu)驗收等各個環節予(yu)以全過(guo)程控(kong)制，目(mu)(mu)(mu)前該(gai)項目(mu)(mu)(mu)所(suo)(suo)有壓力管(guan)(guan)道經當地特檢(jian)(jian)(jian)院監檢(jian)(jian)(jian)、復測均一次性驗收合格，得(de)到行業主管(guan)(guan)部(bu)門的(de)(de)(de)高度認可。
項(xiang)(xiang)(xiang)目(mu)(mu)部(bu)團結一心(xin)創新施(shi)(shi)工(gong)(gong)(gong)方法，巧妙利(li)(li)用(yong)安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)工(gong)(gong)(gong)藝(yi)。T-1201塔附件安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)后(hou)重量達100噸，高48米，上(shang)(shang)(shang)半部(bu)寬6.3米，需起吊(diao)(diao)至20米高屋面后(hou)放置(zhi)在(zai)車間室內(nei)基礎(chu)上(shang)(shang)(shang)，吊(diao)(diao)裝(zhuang)(zhuang)(zhuang)高度較大(da)，極易發生整(zheng)體(ti)失穩(wen)，是該(gai)項(xiang)(xiang)(xiang)目(mu)(mu)施(shi)(shi)工(gong)(gong)(gong)過(guo)程中(zhong)的(de)一個重點、難點。項(xiang)(xiang)(xiang)目(mu)(mu)部(bu)提(ti)前謀劃，合理安(an)(an)(an)排(pai)T-1201塔及(ji)附件的(de)安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)順(shun)(shun)序，塔器進場后(hou)選(xuan)好(hao)(hao)現場加工(gong)(gong)(gong)場地(di)(di)，將塔水平吊(diao)(diao)至臨時(shi)支(zhi)撐架上(shang)(shang)(shang)，進行附件管道及(ji)檢修(xiu)廊(lang)道制作安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)，使(shi)結構(gou)在(zai)安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)時(shi)盡早形成空間穩(wen)定(ding)體(ti)系(xi)，然后(hou)以穩(wen)定(ding)體(ti)系(xi)為基準擴(kuo)展安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)，保證(zheng)安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)過(guo)程中(zhong)整(zheng)體(ti)結構(gou)始終(zhong)為穩(wen)定(ding)體(ti)系(xi)，最終(zhong)順(shun)(shun)利(li)(li)完成吊(diao)(diao)裝(zhuang)(zhuang)(zhuang)任(ren)務(wu)。同時(shi)，項(xiang)(xiang)(xiang)目(mu)(mu)部(bu)為在(zai)施(shi)(shi)工(gong)(gong)(gong)方式上(shang)(shang)(shang)擴(kuo)大(da)優(you)勢提(ti)高效率(lv)動腦筋、想(xiang)辦法，創新推(tui)(tui)動新技(ji)術運用(yong)，最終(zhong)結合實際在(zai)部(bu)分車間領先使(shi)用(yong)了半管及(ji)夾(jia)套管工(gong)(gong)(gong)藝(yi)，有(you)效減少管道系(xi)統的(de)噪聲(sheng)，大(da)大(da)減少管道系(xi)統的(de)能(neng)耗，達到(dao)節(jie)約能(neng)源和節(jie)約材料(liao)的(de)目(mu)(mu)的(de)，對項(xiang)(xiang)(xiang)目(mu)(mu)降本增效起到(dao)良(liang)好(hao)(hao)的(de)助(zhu)推(tui)(tui)作用(yong)。目(mu)(mu)前該(gai)先進技(ji)術在(zai)安(an)(an)(an)徽地(di)(di)區鮮有(you)使(shi)用(yong)，值(zhi)得推(tui)(tui)廣借鑒(jian)。
下一步項(xiang)目(mu)部將(jiang)繼續弘揚實干精神，強化責任擔當，緊抓管理(li)“精髓”，創新新技術運用，壓實項(xiang)目(mu)成本，提升經(jing)濟效益，努力(li)創優爭先(xian)，實現項(xiang)目(mu)效益最大(da)化，進一步為企業高質量發展添力(li)賦(fu)能(neng)。